PXD Intelligent Optical Sorter is equipped with an AI-driven RGB/MSI flexible camera module, enabling precise identification of color, size, shape, and texture features of beans for multi-dimensional

Soybean Intelligent Sorting Solution: Precision Sorting for Enhanced Quality and Efficiency

In the soybean processing industry, quality and efficiency are the decisive factors for competitiveness. Our specialized soybean intelligent sorter integrates customized hardware design with AI optical sorting technology, comprehensively covering the entire production process from raw material pre-treatment to finished product grading, helping enterprises achieve a dual upgrade in quality and capacity.

Specifications

I. An Efficient Sorting System Tailor-Made for Soybeans

Targeting the granular characteristics of soybeans and high-dust processing environments, we have designed a stable and reliable hardware system:

• Uniform Feeding & Anti-Overlap Design: The high-frequency vibration feeder ensures soybeans are spread in a single, uniform layer, preventing particle stacking and laying the foundation for subsequent precise identification.

• Industrial-Grade Dustproof Structure: The sealed sorting chamber and electrical cabinet, combined with an integrated dust extraction system, guarantee stable and continuous operation in high-dust environments, reducing maintenance frequency.

• Modular & Flexible Configuration: The number of chutes can be selected from 1 to 12 channels (1/4/6/8/10/12), flexibly adapting to diverse capacity needs ranging from small-scale pilot runs to large-scale mass production.

II. AI-Driven 4-in-1 Intelligent Optical Recognition System

Based on proprietary deep learning algorithms, the system achieves high-precision multi-dimensional identification of soybean defects:

• High-Definition Imaging & Stable Illumination: High-resolution RGB color cameras paired with high-brightness LED light sources ensure subtle defects are clearly visible. Optional NIR or InGaAs-SWIR cameras further enhance the detection capability for internal defects.

• Multi-Dimensional Feature Recognition: Integrating four key dimensions—color, size, shape, and texture—for precise identification of:

  • Discolored Beans: Moldy, oxidized, immature, or contaminated beans.

  • Broken/Cracked Beans: Physically damaged rejects.

  • Insect-Damaged Beans: Beans eroded by pests.

  • Diseased Beans: Beans infected by fungi or bacteria.

  • Foreign Materials: Stems, stones, glass, plastic, metal, and other impurities.

• Flexible Parameter Settings: Supports customization of sorting parameters based on different varieties and processing standards to meet diverse production requirements.

III. High-Performance Pneumatic Ejection System

The optimized pneumatic valve module balances response speed, durability, and low air consumption, ensuring precise ejection even under high-throughput conditions. This significantly reduces the mis-ejection rate and loss of good product, effectively controlling operational costs.

IV. Smart and Convenient Operation & Maintenance Platform

Equipped with a 15-inch industrial-grade touchscreen for intuitive operation and efficient management:

• User-Friendly Interface: Supports multiple languages, lowering the operational learning curve.

• One-Click Parameter Switching: Quickly adapts to the production requirements of different batches or varieties.

• Remote Support: Enables remote access, real-time monitoring, and data dashboard analysis, facilitating remote debugging and troubleshooting.

Core Value Proposition

This solution delivers tangible benefits to soybean processing enterprises:

✅ Precisely removes defective beans and foreign materials, enhancing finished product quality and market competitiveness.
✅ Reduces manual sorting costs and misjudgment rates, minimizing material waste.
✅ Flexibly adapts to various capacities and varieties, supporting both large-scale and customized production.
✅ Industrial-grade reliable design ensures long-term, efficient operation.

Ultimately, it achieves a comprehensive value enhancement: Quality Upgrade, Cost Optimization, and Capacity Increase.