VPMC SWIR Intelligent Sorter: Opening the Era of "Precision" in Plastic Flake Sorting

In the critical stage of plastic recycling and high-value regeneration, traditional sorting methods face severe challenges in efficiency, purity, and flexibility. The VPMC SWIR Sorter is designed specifically for plastic flake sorting. Integrating cutting-edge optical detection, intelligent control, and high-efficiency execution, it achieves dual-precision identification of polymer type and color, helping you efficiently and purely extract target materials from complex mixed fragments.

• Precise Targeted Separation: The core task is to efficiently separate high-value PET flakes from non-PET polymers (such as HDPE, PP, PS, etc.), significantly improving product purity and economic benefits.

• Multi-Dimensional Precision Detection: Not only sorts by polymer but also simultaneously sorts by color, easily removing off-color flakes, label residues, various contaminants, and specific impurities to meet stringent requirements for color consistency in high-end applications.

• Customized Uniform Feeding

  • Innovative double-layer vibrating feeder: Ensures plastic flakes (3-15mm) are evenly distributed into a stable monolayer, greatly reducing material overlap and laying a solid foundation for high-precision detection.

• High-End Industrial Detection System (Dual-"Eye" Coordination)

  • Dual-band SWIR (Short-Wave Infrared) camera system: Based on molecular absorption spectral characteristics, achieves molecular-level precision identification of polymer types. Reliably distinguishes various common plastics like PET, HDPE, PP, ABS, PC, PS, PMMA, etc.

  • High-resolution RGB color camera system: Paired with high-brightness LED lighting, captures subtle color differences for precise identification of color variations and visual contaminants.

  • Intelligent air-cooled temperature control system: Ensures sensitive indium gallium arsenide (InGaAs) sensors and high-intensity halogen lighting operate persistently and stably in high-temperature environments, guaranteeing long-term reliability of detection results.

• High-Performance Ejection System

  • Aerodynamically optimized to achieve ultra-high-speed, precise ejection while balancing durability and low energy consumption. Operates stably even under high-capacity conditions with high ejection accuracy.

• Robust and Reliable Protective Design

  • Fully sealed scanning and control enclosure, equipped with a mature integrated dust prevention and control system. Effectively resists dust interference, ensuring high operational reliability and extended continuous operation time in harsh working conditions, reducing unplanned downtime.

• Flexible Modular Configuration

  • Vertical modular frame: Supports flexible selection of 4, 6, or 8 outlet channels. You can easily adjust configurations based on sorting needs (e.g., simultaneous sorting of multiple categories), providing unprecedented flexibility for production processes.

• Intelligent Control and Remote Support

  • 15-inch industrial-grade touchscreen: Features an intuitive multi-language HMI (Human-Machine Interface), allowing one-touch calling of preset sorting recipes for quick and easy product switching.

  • Comprehensive digital remote services:

    • Real-time monitoring and dashboard: Remotely view key performance data and stay informed about sorting status anytime.

    • Online expert diagnostics and support: Rapid response with interactive troubleshooting guidance to maximize equipment uptime.

• Sorting and purifying PET from mixed plastic flakes (e.g., flaked bottles, shredded appliance housings).

• Sorting flakes of the same polymer type by color (e.g., white/blue/green HDPE flakes).

• Removing foreign materials, mixed plastics, and non-target materials like thermosets from plastic flakes.

The VPMC SWIR Sorter is not just equipment; it is your reliable partner in enhancing recycled material grade, reducing operational costs, and achieving intelligent production. It brings the value of regeneration to every plastic flake through precise detection.